Hi there. We have a Rotax 912 fitted to a trike which has a tendency to run rough during the warm up phase. Starts fine from cold and runs fine initially but then becomes difficult to find a sweet spot anywhere between 1900rpm and 2500rpm until the oil temperature warms up to 35 degrees plus. After this the vibration settles down and the engine runs smooth. All other servicing checks are fine and the carbs are balanced well. The only thing I have found is there are scuff marks on the pistons of the carbs as if they have been binding against the carb side walls. The engine is relativiely low hours having just had a 200hr service at 400hrs. Any ideas?
From the description I would guess that you are set a bit too lean. If it is rough from idle up to 2500, (2500 is a high idle) you should check the setting of the air mixture screw (factory setting is 1.5 turns open) Inspect your carb needle clip setting, I would set it to clip position 3.
What you need to remember is that the slides in the carburetors (pistons as you call them) showing rub marks, this suggests vibration. Check that the carbs are not twisted on the sockets and the slides are straight up and down. This is for the floats as well as the slides. The sides are suspended on the "roller" diaphragms. If you have marks on the sides of them polish them down with some extra fine paper, 1500 I would suggest, to smooth those areas. i don't know the hours on the gearbox but perhaps it is in need of shimming to damp out such vibrations.
I just overhauled Ian's carbs two days ago. I didn't see anything alarming. They were pretty clean except for the idle jets which I cleaned. His needle clips were in #3 slot on the needle. His mixture screws were set at 1.5 turns too. No vibration marks on the slides and they were clean. His carbs looked in good shape. When you get the carbs back just do a good carb sync and see if the vibration has been helped. If the vibration is gone good and if not probably time to have the gearbox checked.
p.s.
When you reinstall the carbs make sure the center punch mark on the end of the choke shaft is pointing back towards the air intake or the molded pipe part of the choke housing. The choke shaft can be rotated 360 degrees and some owners accidentally get them turned the wrong way.
Like RW mentioned it may be time to check the gearbox.
It must be carb week. 😕😂 I have 6 more carbs to overhaul in the next couple of days.
Roger Lee LSRM-A & Rotax Instructor & Rotax IRC Tucson, AZ Ryan Airfield (KRYN) 520-349-7056 Cell
Just a note. Bing stopped using a punch mark on the butterfly shaft in the past few years.. You will need to verify the angle cut on the butterfly itself to be sure it fully closes with the new ones.
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